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SAP Tutorials

SAP is the business system of record in many manufacturing companies: it plans, buys, records production and calculates costs. These tutorials explain SAP manufacturing processes from an engineer’s perspective, and how SAP connects to MES and the shop floor. Transactions and interfaces are verified against SAP sources, but always confirm details for your own release.

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1

SAP in Manufacturing

  1. SAP for Manufacturing Overview An engineer's overview of SAP in manufacturing: the roles of PP, PP-PI, MM, QM, PM/EAM, EWM, SD, FI/CO in SAP S/4HANA, the plan-to-produce process, organisational structure, and how SAP connects to MES, SAP Digital Manufacturing, historians and automation.
  2. ISA-95 ExplainedRelated guide
  3. How a Factory WorksRelated guide
2

Production Planning

  1. SAP PP: Production Planning How SAP PP (Production Planning) works in discrete manufacturing: material master, BOM, routing, work centre, production version, demand and MRP (including MRP Live), production order lifecycle, confirmations, goods movements, reporting and common issues.
  2. SAP PP-PI: Process Industries How SAP PP-PI supports process manufacturing: resources, master recipes and phases, process orders, batch management, process management with control recipes, PI sheets and process messages, integration with batch systems, MES and DCS, and common issues.
3

Quality, Maintenance and Materials

  1. SAP QM: Quality Management How SAP QM supports quality in manufacturing: master inspection characteristics, inspection plans, sampling, inspection types and lots, results recording, usage decisions and stock postings, quality notifications, batch integration, and how QM connects to MES and LIMS.
  2. SAP PM: Plant Maintenance How SAP PM / EAM supports maintenance: functional locations and equipment, notifications, maintenance orders, preventive maintenance plans (time and counter based), measuring points and documents, and how historians, IIoT and condition monitoring can trigger maintenance in SAP.
  3. SAP EWM and MM for Production How materials reach the production line in SAP: MM goods movements and reservations, production supply areas, EWM staging methods (pick parts, release order parts, crate parts), consumption and backflush, finished goods receipt, Kanban, and integration with MES.
4

Integration

  1. SAP–MES Integration How to integrate SAP ERP and SAP S/4HANA with an MES: data exchanged, IDocs (LOIPRO and master data), BAPIs and OData APIs for confirmations, middleware, confirmation design, error monitoring (IDoc monitors, COGI), reconciliation, testing and cutover.
  2. SAP to PLC, SCADA and Historians How SAP connects to PLCs, SCADA, historians and MES: integration patterns by layer, SAP Plant Connectivity (PCo), the Production Connector and SAP Digital Manufacturing, SAP MII/ME maintenance status, step-by-step configuration examples, PLC interface design, security and troubleshooting.
  3. MES Integration GuideRelated guide
5

Implementation and Migration

  1. Moving to SAP S/4HANA What a move from SAP ECC to SAP S/4HANA means for manufacturing: timelines, greenfield, brownfield and selective data transition, readiness checks, data migration, impact on MES and shop-floor interfaces, testing, cutover and hypercare checklists.